FREE Circular Saw SOP (Safe Operating Procedure) Template
Download our free Circular Saw SOP (Safe Operating Procedure) Template in Word and PDF format. Outline safe systems of work for circular saw use, aligned with AS45001:2018.
Download FREE Circular Saw SOP (Safe Operating Procedure) Template
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Updated Sep 2026
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Preview of the Circular Saw SOP template — covering purpose, scope, responsibilities, pre-operation checks, the safe operating procedure, post-operation tasks and key hazards for circular saw use.
Purpose of Document
Circular saw SOPs outline a safe operating procedure for circular saw use. Circular Saw SOPs can also be used as a training and induction document. The primary goal is to protect workers from injury or illness by outlining a safe system of work and providing adequate training and instruction. This form is broadly aligned with AS45001:2018.
How to Use
Circular Saw SOPs should be communicated to workers before they complete the task. A hard copy can also be displayed in the workplace or provided at the workface. You can also use Circular Saw SOPs during the induction or onboarding process.
NOTE: This document is a template only and it must be customised for your business. Other aspects that need to be considered include, but are not limited to, ensuring that:
Relevant legal requirements have been met,
Workplace specific risks are identified and managed, and
Workers are consulted with during the customisation / review process.
When to Use
Workers should read and agree to comply with Circular Saw SOPs prior to operation within your business. They can also be used for refresher training periodically.
Who Should Use
Circular saw SOPs should be developed by a competent person. The SOP is then read and followed by the worker completing the task. New workers should also read and understand the SOPs during the induction or onboarding process.
Legal Considerations
There is no specific legal requirement to have a documented Safe Operating Procedure (SOP). However , it is best practice, as having SOPs can assist in meeting general legal duties, including:
s(19)(3)c WHS Act – Duty to Provide Safe Systems of Work
s(19)(3)d WHS Act – Duty to Ensure Safe Use of Plant
s(19)(3)f WHS Act – Duty to Provide Adequate Information, Training, Instruction and Supervision
s(39) WHS Regulations – Duty to Provide Adequate Information, Training, and Instruction
s(203) WHS Regulations – Management of Risks to Health and Safety (PCBUs with management or control of plant)
The Code of Practice "Managing risks of plant in the workplace" states that employers (PCBUs) must provide workers with information, training, and instruction as necessary to protect them from risks arising from the use of the plant.
FAQ
What is a circular saw?
A circular saw is a robust tool with a toothed disc or blade that spins to cut materials such as wood, metal, or plastic. It's designed for straight cuts and can be handheld or mounted.
What is a circular saw used for?
Circular saws are used for cutting lumber, sheet materials, framing, and trimming. They're essential for carpentry, construction, and many DIY projects.
What hazards are involved in circular saw use?
Some hazards that are involved in circular saw use include:
Flying debris.
Noise
Trips (corded models)
Electric shock.
Blade binding/warping injuries.
What are some safety controls that can be utilised during circular saw use?
Some safety controls for circular saw use include:
Clamping down the workpiece.
Using sharp blades suited to the material.
Wearing PPE.
Checking the guard is working properly.
Ensuring clear cutting path.
Maintaining proper grip and stance.
Did you know?
Did you know that the first circular saw in a sawmill was credited to the Tabitha Babbitt in the United States in 1813? She was a Shaker who observed men using the difficult two-man pit saw and conceived the idea of a circular blade, making the cutting process more efficient. This innovation marked a significant advancement in the woodworking and construction industries. Over the years, technological improvements have led to the development of lighter, more powerful, and safer circular saws, greatly enhancing their functionality and user-friendliness. Today, advancements continue with features like laser guide lights for precision cutting and electric brakes to stop the blade quickly, reflecting ongoing efforts to improve efficiency and safety for users around the globe.
Article Sources and Further Reading
Legal references
Legal considerations
The following legal requirements may be relevant to this type of work.
- Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
- Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.
The following codes may be relevant to this type of work.
- Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
- Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
- Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.
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How To Use It
- 1Download and open in Word or PDF.
- 2Replace the placeholders with your business details.
- 3Get it reviewed by a WHS specialist before rollout.
Need it customised?
Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.
Book a Free Consultation Explore Consultancyor call 1300 156 382
