FREE Plasma Cutter SOP (Safe Operating Procedure) Template
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Purpose of Document
Plasma Cutter SOPs outline a safe operating procedure for plasma cutter use. Plasma Cutter SOPs can also be used as a training and induction document. The primary goal is to protect workers from injury or illness by outlining a safe system of work and providing adequate training and instruction. This form is broadly aligned with AS45001:2018.
How to Use
Plasma Cutter SOPs should be communicated to workers before they complete the task. A hard copy can also be displayed in the workplace or provided at the workface. You can also use Plasma Cutter SOPs during the induction or onboarding process. This document is a template only and it must be customised for your business. Other aspects that need to be considered include, but are not limited to, ensuring that:
- Relevant legal requirements have been met,
- Workplace specific risks are identified and managed, and
- Workers are consulted with during the customisation / review process.
When to Use
Workers should read and agree to comply with Plasma Cutter SOPs prior to operation within your business. They can also be used for refresher training periodically.
Who Should Use
Plasma cutter SOPs should be developed by a competent person. The SOP is then read and followed by the worker completing the task. New workers should also read and understand the SOPs during the induction or onboarding process.
Legal Considerations
There is no specific legal requirement to have a documented Safe Operating Procedure (SOP). However, it is best practice, as having SOPs can assist in meeting general legal duties, including:
- s(19)(3)c WHS Act – Duty to Provide Safe Systems of Work
- s(19)(3)d WHS Act – Duty to Ensure Safe Use of Plant
- s(19)(3)f WHS Act – Duty to Provide Adequate Information, Training, Instruction and Supervision
- s(39) WHS Regulations – Duty to Provide Adequate Information, Training, and Instruction
- s(203) WHS Regulations – Management of Risks to Health and Safety (PCBUs with management or control of plant)
The Code of Practice “Managing risks of plant in the workplace” states that employers (PCBUs) must provide workers with information, training, and instruction as necessary to protect them from risks arising from the use of the plant.
FAQ’s
What is a plasma cutter?
A plasma cutter is a machine tool that uses a high-velocity jet of ionized gas (plasma) to cut through electrically conductive materials such as steel, aluminum, copper, and stainless steel.
What is a plasma cutter used for?
It’s commonly used in metal fabrication, construction, automotive repair, and industrial manufacturing for precise and efficient cutting of metal components.
What hazards are involved in using a plasma cutter?
Some hazards that are involved in plasma cutter use include:
- Exposure to intense light and UV radiation
- Inhalation of fumes and gases
- Fire
- Electric shock
What are some safety controls that can be utilised during plasma cutter use?
Some safety controls that can be utilised include:
- Wearing PPE
- Using in well-ventilated areas
- Ensuring proper grounding
- Operator training
Did you know?
The plasma cutter, invented in the 1950s, swiftly revolutionized metal fabrication by utilizing ionized gas and electrical currents to create a precise, high-temperature plasma arc. Originally for heavy industry like shipbuilding, it has since become indispensable in automotive, construction, and art fabrication. Today, plasma cutters are essential tools in fabrication, repair, and creative work, capable of processing diverse metals with precision and speed..
Article Sources and Further Reading
- Model Code of Practice: Managing risks of plant in the workplace (Safe Work Australia) <https://www.safeworkaustralia.gov.au/doc/model-code-practice-managing-risks-plant-workplace>
- Plant (Safe Work Australia) <https://www.safeworkaustralia.gov.au/safety-topic/managing-health-and-safety/plant>
- The Complete Guide to WHS Policies and Procedures in Australia (Spire Safety) <https://spiresafety.com.au/resources/guide-to-whs-policies-and-procedures/>
- What is a PCBU? (Spire Safety) <https://spiresafety.com.au/resources/what-is-a-pcbu/>