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    FREE Pallet Wrapper SOP (Safe Operating Procedure) Template

    Download our free Pallet Wrapper SOP (Safe Operating Procedure) Template in Word and PDF format. Outline safe systems of work for pallet wrapper use, aligned with AS45001:2018.

    April 3, 20243 min read3 views

    Download FREE Pallet Wrapper SOP (Safe Operating Procedure) Template

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    Updated May 2026

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    Pallet Wrapper SOP Example

    Purpose of Document

    Pallet Wrapper SOPs outline a safe operating procedure for pallet wrapper use. Pallet Wrapper SOPs can also be used as a training and induction document. The primary goal is to protect workers from injury or illness by outlining a safe system of work and providing adequate training and instruction. This form is broadly aligned with AS45001:2018.

    How to Use

    This Pallet Wrapper SOP should be communicated to workers before they complete the task. A hard copy can also be displayed in the workplace or provided at the workface. You can also use this document during the induction or onboarding process.

    NOTE: This document is a template only and it must be customised for your business. Other aspects that need to be considered include, but are not limited to, ensuring that:

    • Relevant legal requirements have been met,
    • Workplace specific risks are identified and managed, and
    • Workers are consulted with during the customisation / review process.

    When to Use

    Workers should read and agree to comply with Pallet Wrapper SOPs prior to operation within your business. They can also be used for refresher training periodically.

    Who Should Use

    Pallet wrapper SOPs should be developed by a competent person. The SOP is then read and followed by the worker completing the task. New workers should also read and understand the SOPs during the induction or onboarding process.

    There is no specific legal requirement to have a documented Safe Operating Procedure (SOP). However, it is best practice, as having SOPs can assist in meeting general legal duties, including:

    • s(19)(3)c WHS Act – Duty to Provide Safe Systems of Work
    • s(19)(3)d WHS Act – Duty to Ensure Safe Use of Plant
    • s(19)(3)f WHS Act – Duty to Provide Adequate Information, Training, Instruction and Supervision
    • s(39) WHS Regulations – Duty to Provide Adequate Information, Training, and Instruction
    • s(203) WHS Regulations – Management of Risks to Health and Safety (PCBUs with management or control of plant)

    The Code of Practice "Managing risks of plant in the workplace" states that employers (PCBUs) must provide workers with information, training, and instruction as necessary to protect them from risks arising from the use of the plant.

    FAQ's

    What is a pallet wrapper?

    A pallet wrapper, also known as a stretch wrapper, is a machine used to wrap palletized loads with stretch film to secure and protect them during storage and transportation.

    What is a pallet wrapper used for?

    It's commonly used in warehouses, distribution centers, and manufacturing facilities to increase efficiency and ensure the stability of palletized goods.

    What hazards are involved in using a pallet wrapper?

    Some hazards that are involved in pallet wrapper use include:

    • Entanglement
    • Crushing
    • Electric shock
    • Falls or slips

    What are some safety controls that can be utilised during pallet wrapper use?

    Some safety controls that can be utilised include:

    • Using machine guards
    • Operator training
    • Regular maintenance
    • Keeping work areas clean

    Did you know?

    The pallet wrapper, a crucial component in modern logistics and shipping, has a fascinating history rooted in the evolution of packaging and transportation. Originally, pallets were hand-wrapped with stretch film or secured using strapping, a labor-intensive process prone to inconsistencies. However, in the mid-20th century, the invention of the first mechanical pallet wrapper revolutionized the industry. This early machine automated the wrapping process, significantly increasing efficiency and consistency. Since then, pallet wrappers have evolved with advances in technology, offering features like automatic film cutting, adjustable tension control, and even robotic pallet wrapping systems. Today, pallet wrappers play a vital role in ensuring secure and stable loads for transportation and storage, optimizing supply chain operations worldwide.

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    How To Use It

    1. 1Download and open in Word or PDF.
    2. 2Replace the placeholders with your business details.
    3. 3Get it reviewed by a WHS specialist before rollout.
    Get a document review

    Need it customised?

    Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.

    Book a Free Consultation Explore Consultancy

    or call 1300 156 382

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