Pre-Start Checklists

    Free Pre-Start Checklist (Chaser Bin) Template

    Download our Free Pre-Start Checklist (Chaser Bin) Template. A structured DOCX & PDF resource to help formalise daily equipment checks on your farm.

    September 11, 20264 min read5 viewsLast reviewed September 2026Licensing terms (PDF)

    Free Pre-Start Checklist (Chaser Bin) Template

    DOCX • 125 KB + PDF

    Updated Sep 2026

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    Free Pre-Start Checklist (Chaser Bin) Template — document preview

    Purpose of the Free Pre-Start Checklist (Chaser Bin) Template

    Operating heavy agricultural machinery like a chaser bin carries inherent risks. A systematic inspection before each use is a critical control measure to ensure the equipment is safe to operate.

    This Free Pre-Start Checklist (Chaser Bin) Template provides a structured starting point for formalising these essential safety checks. Using a checklist helps operators methodically inspect key components, identify potential faults or damage before they lead to an incident, and document that the inspection has taken place.

    It is a practical tool for any farming operation committed to improving machinery safety and is aligned with the principles of the model WHS framework in Australia.

    Regular, documented checks are a cornerstone of any effective plant safety program. They not only help prevent accidents but also contribute to better maintenance scheduling, reducing downtime during critical periods like harvest.

    To reinforce these principles with your team, consider using a Pre-Start Checks and Plant Maintenance Toolbox Talk to discuss the importance of the procedure itself.

    Video walkthrough

    How to Use the Free Pre-Start Checklist (Chaser Bin) Template

    This Free Pre-Start Checklist (Chaser Bin) Template is available for immediate download in both DOCX and PDF formats. The DOCX file is fully editable, allowing you to tailor it to your specific operational needs.

    The PDF version is ready for printing and immediate use.

    To use the template effectively:

    • Download: Choose your preferred format (DOCX or PDF).
    • Customise: Open the DOCX file and adapt the checklist. Add, remove, or modify items to match the specific make and model of your chaser bin(s). Consider your unique operating environment, such as hilly terrain or specific crop types.
    • Implement: Train all operators on how to use the checklist correctly. Make it a mandatory part of the daily routine before the chaser bin is first used.
    • Review: Store completed checklists as a record of your safety diligence. These records can be invaluable during safety audits or incident investigations.

    Important Note: This document is a template only. We provide it as a starting point, but you must customise it to suit the specific plant, tasks, and risks in your workplace.

    This process of customisation is essential for creating robust WHS management systems that are truly effective.

    When to Use It

    The pre-start checklist should be completed at the beginning of each day or shift before the chaser bin is operated for the first time. It is also wise to perform a check after the machinery has been idle for an extended period, after significant maintenance or repairs have been carried out, or if it has been transported to a new location.

    The goal is to catch any issues before the machine is put under load.

    Who Should Use It

    The pre-start check must be carried out by a person who is competent to operate the chaser bin. This means they have received the necessary information, training, and instruction to understand the machine's functions and identify potential hazards.

    Farm managers or Persons Conducting a Business or Undertaking (PCBUs) are responsible for ensuring these checks are implemented and that operators are competent. Integrating this checklist is a proactive step, but if you need broader support, our WHS consulting services can help you develop comprehensive safety procedures for your entire operation.

    Key Inspection Areas for a Chaser Bin

    While your customised checklist will be more detailed, key areas of focus for any chaser bin inspection should include:

    • Guarding: Ensure all guards, particularly for the PTO shaft and augers, are in place, secure, and undamaged.
    • Hydraulics: Check all hydraulic hoses, fittings, and cylinders for leaks, cracks, or signs of wear.
    • Tyres and Wheels: Inspect tyre pressure, check for cuts or damage, and ensure wheel nuts are tight.
    • Structure and Chassis: Look for cracks in welds or signs of stress on the bin, drawbar, and chassis.
    • Lights and Signage: If used on or near public roads, confirm that all lights, indicators, and reflective signage (including an oversized vehicle sign if required) are clean and functional.
    • Brakes: Test the braking system to ensure it is responsive and effective.
    • Augers: Check the condition of the discharge and cross augers, ensuring they are free from obstructions.

    This systematic approach is applicable to various types of agricultural machinery. For instance, our free Pre-Start Checklist (Air Seeder) Template follows a similar structure for a different piece of critical farm equipment.

    You can find many other similar documents in our free WHS resources library to build a comprehensive safety documentation portfolio for your farm.

    Common mistakes

    Common mistakes to avoid

    • Forgetting to check inside the grain tank for foreign objects or obstructions before loading.
    • Neglecting to inspect hydraulic lines for small leaks, which can lead to catastrophic failure under load.
    • Performing checks with the tractor engine running, creating a significant risk of entanglement.
    • Using a generic checklist without customising it for the specific chaser bin model and attachments being used.

    Legal references

    Legal considerations

    The following legal requirements may be relevant to this type of work.

    • Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
    • Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.

    The following codes may be relevant to this type of work.

    • Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
    • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
    • Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.

    Did you know

    PTO Shaft Speed

    A standard Power Take-Off (PTO) shaft rotates at 540 or 1000 RPM. At just 540 RPM, the shaft rotates 9 times per second, making entanglement and serious injury almost instantaneous if it is unguarded.

    Grain Engulfment

    While not part of a pre-start, it's a key hazard. A worker can be engulfed in flowing grain in just a few seconds. Never enter a chaser bin when it is being loaded or unloaded.

    FAQ

    Frequently asked questions

    01What are the most critical safety checks for a chaser bin?
    The most critical checks involve guarding for all moving parts like PTO shafts and augers, the integrity of hydraulic systems, tyre and wheel condition, braking systems, and all required lighting and signage.
    02How often should a chaser bin pre-start check be done?
    A pre-start check must be completed daily or before each new shift begins. This ensures the equipment is verified as safe for operation before being put to work.
    03Is this chaser bin checklist a legal document?
    While the template itself is not a legal document, a completed and signed checklist becomes a formal record of your risk management activities. These records are essential for demonstrating compliance with your WHS duties.
    04Can I modify the chaser bin checklist template?
    Yes, you must. The downloadable template is a general guide. You need to customise it to reflect the specific make, model, and condition of your chaser bin and the unique risks of your agricultural environment.

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    How To Use It

    1. 1Download and open in Word or PDF.
    2. 2Replace the placeholders with your business details.
    3. 3Get it reviewed by a WHS specialist before rollout.
    Get a document review

    Need it customised?

    Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.

    Book a Free Consultation Explore Consultancy

    or call 1300 156 382