Free Inspection & Test Plan (Curtain Wall Unitised Facade) Template

Purpose of the Free Inspection & Test Plan (Curtain Wall Unitised Facade) Template

An Inspection and Test Plan (ITP) is a critical quality assurance document used in construction to ensure all materials, components, and workmanship meet the project's stringent requirements. Our free Inspection & Test Plan (Curtain Wall Unitised Facade) Template provides a structured framework to manage and verify every stage of the facade installation process.

It helps formalise the sequence of inspections, tests, and verifications required to meet project specifications, manufacturer's requirements, and relevant Australian Standards.

Using this template ensures that each critical step, from off-site factory production to on-site assembly and sealing, is systematically checked and approved. This methodical approach helps prevent defects, avoid costly rework, reduce safety risks, and maintain the integrity of the building envelope.

An effective ITP is a vital component of a project's quality management plan and integrates directly into broader WHS management systems to demonstrate due diligence.

How to use the Free Inspection & Test Plan (Curtain Wall Unitised Facade) Template

This Inspection & Test Plan (Curtain Wall Unitised Facade) Template is a comprehensive starting point designed for easy customisation. To get started, download the DOCX file and adapt it to the specific demands of your project.

Review the document against your project's scope, engineering drawings, technical specifications, and the facade manufacturer’s installation guide. You will need to customise checklist items, define clear acceptance criteria, and assign responsibilities for each inspection point (e.g., Contractor, Site Engineer, Client Representative).

The plan should clearly integrate Hold Points, which are mandatory stops where work cannot proceed without formal sign-off, and Witness Points, where key personnel must be notified and given the opportunity to witness an activity. By tailoring this ITP, you create a project-specific roadmap for quality that ensures all parties are aligned on standards and verification processes from start to finish.

Important Customisation Note

This document is a template and not a complete solution. It is essential that you customise this Inspection & Test Plan for your specific workplace, project requirements, facade system, site conditions, and legal obligations.

We strongly recommend that a competent person (such as a qualified engineer or experienced construction manager) reviews and approves the final document before implementation. If you require assistance, our WHS consulting team can provide expert support.

When to use it

An ITP for a unitised facade is a living document used throughout the project lifecycle. It is first developed during the pre-construction phase to establish quality expectations with subcontractors and suppliers.

During fabrication, it is applied in the factory to verify that individual panels are manufactured to specified tolerances, material standards, and quality finishes before they are shipped to site.

On-site, the ITP guides the installation sequence, with checks for everything from bracket set-out and waterproofing to panel alignment and final sealant application. Finally, the completed and signed-off ITP forms part of the handover documentation, providing an auditable record of quality assurance for the client and building certifier.

Just as other high-risk sectors require detailed safety frameworks, such as principal hazard management plans, major construction activities like facade installation demand this level of rigorous oversight.

Who should use it

This Inspection & Test Plan is a valuable tool for a wide range of personnel involved in a building project. It is essential for Project Managers, Construction Managers, Site Supervisors, and Facade Contractors who are directly responsible for delivering the project on time and to the required quality standards.

Quality Assurance and Quality Control (QA/QC) personnel will use it as their primary tool for monitoring and recording compliance.

Site Engineers will refer to it to verify that installation aligns with design specifications, while Architects and Facade Engineers can use it to confirm their design intent is being met. It also serves as a key piece of evidence for internal and external audits, demonstrating a commitment to quality and safety that can be verified through professional WHS compliance auditing. For more tools to support your projects, you can browse our complete free WHS resources library.