Pre-Start Checklists

    Free Pre-Start Checklist (Char Grill) Template

    Download our free Pre-Start Checklist (Char Grill) Template.

    September 11, 20263 min read3 viewsLast reviewed September 2026Licensing terms (PDF)

    Free Pre-Start Checklist (Char Grill) Template

    DOCX • 125 KB + PDF

    Updated Oct 2026

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    Free Pre-Start Checklist (Char Grill) Template — document preview

    Purpose of the Free Pre-Start Checklist (Char Grill) Template

    Operating a commercial char grill safely requires consistent and thorough checks. To help your business formalise this critical process, we offer this Free Pre-Start Checklist (Char Grill) Template. This document provides a structured starting point for your kitchen staff to inspect equipment before use, identifying potential hazards before they can cause harm.

    Integrating daily equipment inspections is a fundamental part of maintaining a safe and efficient commercial kitchen environment.

    The primary purpose of a char grill pre-start checklist is to systematically verify that the equipment is safe to operate. Char grills present significant risks, including fire from grease build-up, gas leaks from faulty hoses or connections, and burns from malfunctioning components.

    This template guides the user through a logical inspection sequence covering critical safety elements, helping to prevent incidents, equipment damage, and costly downtime. By documenting these daily checks, you create a record of due diligence, demonstrating a proactive approach to safety management.

    This process is a key topic in our pre-start checks and plant maintenance toolbox talk, which reinforces the importance of these inspections for all workplace plant and equipment.

    Video walkthrough

    How to use the Free Pre-Start Checklist (Char Grill) Template

    Using this template effectively is straightforward. First, download the document in your preferred format (DOCX or PDF).

    The DOCX version is fully editable, allowing for complete customisation. Review the checklist items and adapt them to match the specific make and model of your char grill, as well as the unique risks within your kitchen environment.

    Add or remove checks as necessary to ensure it is a practical and relevant tool for your team.

    Important Note: This document is a template, not a finished safety document. We have developed it as a starting point aligned with Australian WHS principles.

    You must customise this checklist to suit your specific equipment, procedures, and workplace hazards. Liability for safety and compliance remains with the PCBU (Person Conducting a Business or Undertaking).

    Once customised, integrate the checklist into your daily opening procedures. Train all relevant kitchen staff, including chefs and cooks, on how to complete the check correctly and what actions to take if a fault is discovered. Storing completed checklists helps build a comprehensive compliance record, forming a vital part of your overall WHS management system.

    When to use it

    The char grill pre-start checklist should be completed at the beginning of each day or shift before the appliance is used for the first time. It should also be performed after any significant cleaning, maintenance, or if the grill has been moved.

    This routine ensures that the equipment's condition is verified before it enters operational use, minimising the risk of incidents during busy service periods.

    Who should use it

    The checklist is designed to be completed by the person operating the equipment, such as a chef, grill cook, or kitchen hand. They are best placed to notice subtle changes in the equipment's condition.

    Supervisors or kitchen managers should be responsible for ensuring the checks are completed consistently and correctly, reviewing the completed forms, and actioning any reported faults or required maintenance. Regular reviews of these records can also be a valuable input for your internal WHS compliance audits.

    Further Resources and Support

    This template is one of many tools designed to support your safety efforts. By establishing clear, documented procedures for all high-risk tasks, you build a resilient safety culture. For more templates and guides, browse our complete free WHS resources library.

    If you require assistance in developing customised safety documents or implementing robust WHS processes in your hospitality business, consider seeking professional WHS consulting. An expert can help you navigate your obligations and build a practical, effective safety framework tailored to your specific needs.

    Common mistakes

    Common mistakes to avoid

    • Using a generic checklist without customising it for the specific grill model and brand.
    • Skipping the check during busy periods, assuming the equipment is fine.
    • Pencil-whipping the form without physically inspecting the components.
    • Failing to isolate, tag, and report faulty equipment, allowing it to be used inadvertently.

    Legal references

    Legal considerations

    The following legal requirements may be relevant to this type of work.

    • Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
    • Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.

    The following codes may be relevant to this type of work.

    • Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
    • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
    • Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.

    Did you know

    Grease Is a Major Fuel Source

    According to fire safety authorities, grease build-up is a leading cause of commercial kitchen fires. Regular cleaning, verified by a pre-start check, is one of the most effective prevention methods.

    Gas Hose Lifespan

    Flexible gas hoses on commercial cooking equipment don't last forever. They degrade over time and should be inspected regularly for cracks, brittleness, or damage as part of your pre-start checklist.

    FAQ

    Frequently asked questions

    01Why is a pre-start checklist for a char grill important?
    It is a crucial safety step to identify hazards like gas leaks, damaged parts, or excessive grease build-up before operation. Regular checks help prevent fires, equipment failure, and injuries in a commercial kitchen.
    02How often should a char grill pre-start check be performed?
    A pre-start check should be conducted at the beginning of every shift or day, before the char grill is used for the first time. It should also be done after maintenance or deep cleaning.
    03What should I do if a fault is found during a pre-start check?
    If a fault is identified, the equipment must not be used. It should be immediately isolated, tagged with a 'Do Not Operate' or 'Out of Service' tag, and the issue must be reported to a supervisor for repair.
    04Is this template suitable for all types of char grills (gas, electric, charcoal)?
    This template is a general guide and must be customised for your specific equipment. Whether your grill is gas, electric, or charcoal, you need to add or remove checks to address its unique components and associated risks.

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    How To Use It

    1. 1Download and open in Word or PDF.
    2. 2Replace the placeholders with your business details.
    3. 3Get it reviewed by a WHS specialist before rollout.
    Get a document review

    Need it customised?

    Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.

    Book a Free Consultation Explore Consultancy

    or call 1300 156 382