Safe Operating Procedures

    Free Safe Operating Procedure (Sprinkler Pump Test) Template

    Ensure your fire sprinkler system is ready when it matters most with our structured Safe Operating Procedure.

    September 18, 20263 min read9 viewsLast reviewed September 2026Licensing terms (PDF)

    Free Safe Operating Procedure (Sprinkler Pump Test) Template

    DOCX • 126 KB + PDF

    Updated Oct 2026

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    Free Safe Operating Procedure (Sprinkler Pump Test) Template — document preview

    Purpose of the Free Safe Operating Procedure (Sprinkler Pump Test) Template

    Regularly testing fire sprinkler pumps is a critical task for maintaining building safety and meeting regulatory obligations. This Free Safe Operating Procedure (Sprinkler Pump Test) Template provides a structured framework for conducting these tests safely and effectively.

    Using a standardised SOP helps ensure that all steps are followed correctly, reducing the risk of equipment damage or system failure. It details the hazards associated with the task, specifies the required personal protective equipment (PPE), and outlines a step-by-step process from pre-start checks to post-test system restoration. Implementing this procedure helps create a consistent, safe system of work, which is a fundamental part of all robust WHS management systems.

    Video walkthrough

    How to use the Free Safe Operating Procedure (Sprinkler Pump Test) Template

    This template is designed as a comprehensive starting point. After downloading the DOCX or PDF file, you must adapt it to the specific requirements of your site and the particular make and model of your sprinkler pump assembly.

    This customisation is essential for ensuring the procedure is relevant and effective for your workplace. While this document is detailed, our general Safe Operating Procedure (SOP) Template provides a broader framework that can be adapted for a wide variety of other workplace tasks.

    To effectively use this resource:

    • Review and Customise: A competent person must review every section and add, remove, or modify steps to align with your site-specific equipment, environment, and risk controls. We are not on your site and cannot know your unique operational context; therefore, you are responsible for ensuring the final document is accurate and complete.
    • Consult Workers: Involve the maintenance personnel and operators who will be performing the test. Their direct experience is invaluable for identifying practical hazards and refining the procedure.
    • Approve and Train: Once finalised, the SOP should be officially approved by management. All relevant workers must be trained on the procedure before they are authorised to conduct a sprinkler pump test.
    • Schedule Regular Reviews: The SOP should be reviewed periodically and updated whenever the equipment, process, or relevant regulations change.

    When to use this Safe Operating Procedure

    This SOP should be used every time a routine 'no-flow' (churn), 'flow', or 'annual' sprinkler pump test is conducted. These tests are performed at scheduled intervals—typically weekly, monthly, and annually—in line with the requirements of Australian Standard AS 1851.

    Using the SOP consistently ensures that testing is performed to the same standard each time, producing reliable data on the health of your fire protection system. Regular checks are a key activity verified during a WHS compliance audit, making documented procedures essential for demonstrating due diligence.

    Who should use this Safe Operating Procedure

    This SOP is intended for use by competent and authorised personnel responsible for the maintenance and testing of fire protection systems. This typically includes:

    • Facilities Managers
    • Qualified Maintenance Technicians
    • Building Services Engineers
    • Specialist Fire Protection Contractors

    Users must have a thorough understanding of the specific fire pump system they are testing, including its electrical, diesel, and hydraulic components. Competency should be verified before any individual is permitted to undertake the test. For complex machinery involving high pressure, such as certain industrial pumps, a specific SOP is vital, similar to the processes outlined in our free Boom Pump SOP.

    A well-defined SOP not only guides qualified staff but also serves as a crucial training tool for new team members, ensuring they develop safe work habits from the start. If you need assistance developing or implementing your procedures, our WHS consulting services can provide expert guidance.

    You can also explore our entire catalogue of templates in our free WHS resources library for more tools to enhance your safety systems.

    Common mistakes

    Common mistakes to avoid

    • Forgetting to notify the fire alarm monitoring company and building occupants before starting the test.
    • Failing to properly record key metrics like churn pressure, flow pressure, and motor/engine RPMs.
    • Not ensuring the system's isolation and jockey pump control valves are correctly reset after the test is complete.
    • Using uncalibrated or inaccurate pressure gauges, leading to false performance readings.

    Legal references

    Legal considerations

    The following legal requirements may be relevant to this type of work.

    • Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
    • Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.

    The following codes may be relevant to this type of work.

    • Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
    • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
    • Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.

    Did you know

    Australian Standard AS 1851

    AS 1851, 'Routine service of fire protection systems and equipment', is the key standard in Australia outlining the minimum requirements for the inspection, testing, and maintenance of fire systems, including sprinkler pumps.

    Effectiveness of Sprinklers

    According to the National Fire Protection Association (NFPA), in buildings with a properly installed and maintained automatic fire sprinkler system, the risk of dying in a fire is reduced by about 80%.

    FAQ

    Frequently asked questions

    01What is a Safe Operating Procedure for a sprinkler pump test?
    A Safe Operating Procedure (SOP) for a sprinkler pump test is a formal document that provides step-by-step instructions on how to perform the test safely. It identifies potential hazards, specifies required PPE, and outlines the entire process to ensure consistency and compliance.
    02How often should sprinkler pumps be tested in Australia?
    In Australia, the frequency of sprinkler pump tests is primarily governed by Australian Standard AS 1851. This generally includes weekly 'no-flow' (churn) tests for electric pumps, monthly flow tests, and comprehensive annual flow tests.
    03Who is considered competent to perform a sprinkler pump test?
    A competent person is someone who has the required training, skills, and experience to perform the task safely and correctly. This often means a qualified maintenance technician or a specialist fire services contractor with specific knowledge of the pump system.
    04Why is it important to document the results of a sprinkler pump test?
    Documenting test results in a logbook is crucial for demonstrating compliance with Australian Standards and WHS regulations. These records provide a history of the system's performance, help identify potential issues early, and serve as legal proof of due diligence.

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    How To Use It

    1. 1Download and open in Word or PDF.
    2. 2Replace the placeholders with your business details.
    3. 3Get it reviewed by a WHS specialist before rollout.
    Get a document review

    Need it customised?

    Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.

    Book a Free Consultation WHS consulting services

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