Pre-Start Checklists

    Free Pre-Start Checklist (Paint Booth) Template

    Download a free Pre-Start Checklist (Paint Booth) Template to formalise daily equipment checks and manage WHS risks. Get your DOCX and PDF now.

    September 13, 20263 min read0 viewsLast reviewed September 2026Licensing terms (PDF)

    Free Pre-Start Checklist (Paint Booth) Template

    DOCX • 125 KB + PDF

    Updated Sep 2026

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    Free Pre-Start Checklist (Paint Booth) Template — document preview

    Purpose of the Free Pre-Start Checklist (Paint Booth) Template

    A paint booth is a high-risk work environment, involving flammable liquids, hazardous chemicals, and potential ignition sources. This Free Pre-Start Checklist (Paint Booth) Template provides a structured framework for operators to systematically inspect critical safety features before commencing work.

    Using a checklist helps formalise the process of verifying that ventilation systems, fire suppression equipment, electrical components, and personal protective equipment (PPE) are all in safe working order. It creates a documented record of daily checks, which is a vital component of demonstrating due-diligence and maintaining a safe system of work.

    Regular, documented inspections are a cornerstone of effective workplace safety. Integrating these checks into your daily operations supports your broader WHS management systems by ensuring that control measures for significant risks like fire, explosion, and chemical exposure are functional and effective.

    This proactive approach helps prevent incidents before they occur, protecting both your people and your property.

    Video walkthrough

    How to use the Free Pre-Start Checklist (Paint Booth) Template

    Using this template is straightforward. First, download the document in your preferred format (DOCX for easy editing or PDF for immediate printing).

    The next step is crucial for its effectiveness and relevance to your operations.

    Please note: This document is a template that provides a general starting point. We strongly recommend you customise it to reflect the specific make, model, and configuration of your paint booth, as well as the chemicals used, your unique operational procedures, and the findings from your site-specific risk assessments.

    Your final checklist should be a practical tool tailored to your workplace.

    Once customised, the checklist should be completed by a trained operator before each shift or use. The operator methodically goes through each item, confirming its status.

    Any identified faults or non-conformances must be immediately reported and rectified before the booth is used. Similar principles apply to other equipment handling hazardous atmospheres, as detailed in our free Pre-Start Checklist for Fume Cabinets.

    When to use it

    A pre-start check for a paint booth should be conducted before it is used for the first time each day or at the beginning of every shift. This frequency ensures that any issues that may have developed overnight, during maintenance, or as a result of a previous user's activities are identified before work begins.

    For equipment with such significant inherent hazards, daily checks are considered a minimum requirement for safe operation. This routine helps build a consistent safety culture where equipment integrity is never assumed.

    Who should use it

    The pre-start checklist should be completed by the person operating the paint booth. This must be a worker who is trained, competent, and authorised to both use the equipment and understand the items on the checklist.

    They are the person most immediately at risk, and their diligence is the first line of defence. Supervisors and managers also have a responsibility to ensure that operators are completing the checks correctly, that records are being kept, and that a clear process exists for reporting and actioning any identified faults without delay.

    The effectiveness of these procedures can be verified through periodic WHS compliance auditing to ensure the system is working as intended.

    Managing the complex risks associated with spray painting operations requires specific expertise. If your organisation requires assistance in developing comprehensive safety procedures or conducting risk assessments for hazardous plant, consider engaging specialist WHS consulting services.

    Just as you would check guarding on other workshop equipment using a Pre-Start Checklist (Bench Grinder) Template, verifying the extraction, filtration, and safety interlocks of a paint booth is non-negotiable. For more templates and safety documents, you can browse our complete free WHS resources library.

    Common mistakes

    Common mistakes to avoid

    • Using a generic checklist without customising it for the specific paint booth model and chemicals used.
    • Operators 'pencil-whipping' the checklist without physically verifying each item.
    • Failing to take immediate corrective action when a fault is identified.
    • Neglecting to train operators on what each checklist item means and how to inspect it properly.

    Legal references

    Legal considerations

    The following legal requirements may be relevant to this type of work.

    • Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
    • Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.

    The following codes may be relevant to this type of work.

    • Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
    • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
    • Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.

    Did you know

    Isocyanate Risks

    Many two-pack polyurethane paints contain isocyanates, a leading cause of occupational asthma. Effective ventilation and correct respiratory protective equipment (RPE) are critical control measures.

    Static Ignition

    Static electricity can build up on non-conductive surfaces or during the spray process, creating a spark sufficient to ignite flammable solvent vapours. Proper earthing and bonding of the booth and equipment are essential.

    FAQ

    Frequently asked questions

    01What are the key hazards associated with a paint booth?
    The primary hazards include fire and explosion from flammable paints and solvents, exposure to hazardous chemicals (like isocyanates) causing respiratory illness or other health effects, and risks from electrical equipment or moving parts.
    02Is a pre-start checklist legally required for a paint booth in Australia?
    While WHS law may not explicitly name a 'pre-start checklist', it requires a person conducting a business or undertaking (PCBU) to ensure, so far as is reasonably practicable, that plant and structures are safe to use. A documented pre-start check is a widely accepted method for helping meet this duty of care.
    03How often should a paint booth's ventilation system be inspected?
    A basic operational check of the ventilation and extraction system should be part of every pre-start inspection. More detailed statutory inspections, testing, and maintenance should be conducted periodically according to the manufacturer's instructions and relevant Australian Standards (e.g., AS/NZS 4114).
    04What should an operator do if they find a fault during a pre-start check?
    If a fault is found, the operator must not use the paint booth. They should immediately tag the equipment as 'out of service' and report the issue to their supervisor or manager according to the workplace's established procedure for fault reporting and rectification.

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    How To Use It

    1. 1Download and open in Word or PDF.
    2. 2Replace the placeholders with your business details.
    3. 3Get it reviewed by a WHS specialist before rollout.
    Get a document review

    Need it customised?

    Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.

    Book a Free Consultation Explore Consultancy

    or call 1300 156 382