Pre-Start Checklists

    Free Pre-Start Checklist (Tree Shear) Template

    Download our free Pre-Start Checklist (Tree Shear) Template. This customisable DOCX and PDF resource helps formalise safety checks for tree shears.

    September 12, 20264 min read4 viewsLast reviewed September 2026Licensing terms (PDF)

    Free Pre-Start Checklist (Tree Shear) Template

    DOCX • 125 KB + PDF

    Updated Sep 2026

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    Free Pre-Start Checklist (Tree Shear) Template — document preview

    Purpose of the Free Pre-Start Checklist (Tree Shear) Template

    This Free Pre-Start Checklist (Tree Shear) Template provides a structured format for operators to conduct thorough safety and maintenance inspections before using a tree shear attachment. Using a checklist helps formalise the inspection process, ensuring that critical components like hydraulics, cutting blades, and mounting points are systematically checked for faults or damage.

    The primary purpose is to identify and control potential hazards before operation begins, preventing equipment failure, property damage, and serious injury to workers. A documented pre-start check creates a record of the equipment's condition, which is a key part of demonstrating due diligence under Australian WHS laws.

    Regular inspections are a fundamental part of any effective plant safety program. Consistently applying these checks helps foster a proactive safety culture where potential issues are identified early.

    This routine can be further supported by regular team safety discussions, which can be guided by a pre-start checks and plant maintenance toolbox talk to reinforce best practices.

    Video walkthrough

    How to use the Free Pre-Start Checklist (Tree Shear) Template

    This Pre-Start Checklist is designed for ease of use. First, download the template in your preferred format—DOCX for easy editing or PDF for straightforward printing.

    The next step is crucial for its effectiveness and your organisation's compliance. You must adapt the checklist to reflect the specific make and model of the tree shear(s) used in your workplace, along with the unique environmental and operational risks associated with your site.

    Add or remove items to ensure the checklist is comprehensive and relevant.

    Important: This document is a template and serves as a starting point. We have developed it based on common industry practice, but you MUST customise it to suit your specific equipment, operational context, and internal procedures.

    Integrating this customised checklist into your broader WHS management systems ensures it aligns with your overall safety strategy.

    Key Inspection Areas to Include

    When customising your checklist, ensure it covers all critical aspects of the tree shear attachment and its carrier machine. Key areas for inspection typically include:

    • General Condition: Look for any cracks, dents, or signs of stress on the shear's frame and body. Check that all nuts, bolts, and fasteners are secure.
    • Hydraulics: Inspect all hydraulic hoses, fittings, and cylinders for leaks, cracks, abrasion, or other damage. Low or leaking hydraulic fluid is a major operational risk.
    • Cutting Blades and Arms: Check the condition of the cutting edges for sharpness, chips, or cracks. Ensure the grappling or accumulating arms function correctly and are free from damage.
    • Mounting and Attachment: Verify that the attachment is securely connected to the carrier machine (e.g., excavator, skid steer). Check all pins, couplers, and locking mechanisms for wear and proper engagement.
    • Controls: From the operator's cabin, test the function of the shear's controls to ensure they are responsive and operate smoothly through their full range of motion.
    • Safety Features: Ensure all guards, safety decals, and any manufacturer-specified safety features are in place and in good condition.

    The core principles of these checks are transferable across different types of machinery. Similar structured inspections are vital for other equipment, as demonstrated in resources like our Free Pre-Start Checklist (Aerator) Template.

    When to use it

    The Pre-Start Checklist for a tree shear should be completed before the start of every work shift or before the equipment is used for the first time each day. It is a pre-operational check designed to catch issues before the machinery is put under load.

    Completing the check should become a non-negotiable part of the operator's daily routine. These daily checks often happen alongside other pre-work activities, such as daily team meetings, which can be documented using a Pre-Start Meeting Template to communicate daily hazards and work plans.

    Who should use it

    This checklist should be used by the trained, competent, and authorised operator of the tree shear. The operator has the most hands-on interaction with the equipment and is best placed to notice subtle changes in its condition or performance.

    Supervisors and maintenance personnel should also be familiar with the checklist. Supervisors are responsible for ensuring the checks are being completed correctly and for taking action when faults are reported.

    Completed checklists should be reviewed periodically to identify recurring maintenance issues or patterns of wear, providing valuable data for your maintenance program and safety management. Verifying that these processes are consistently followed can be a component of internal or external WHS compliance audits.

    Common mistakes

    Common mistakes to avoid

    • "Pencil-whipping" the form without physically inspecting the equipment.
    • Using a generic checklist that doesn't cover the specific features and risks of the tree shear model.
    • Failing to immediately tag out and report equipment with identified safety-critical defects.
    • Not reviewing completed checklists to identify trends or recurring mechanical faults.

    Legal references

    Legal considerations

    The following legal requirements may be relevant to this type of work.

    • Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
    • Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.

    The following codes may be relevant to this type of work.

    • Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
    • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
    • Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.

    Did you know

    Hydraulic System Hazards

    Hydraulic systems on machinery like tree shears operate under extreme pressure, often exceeding 3,000 PSI. A pinhole leak in a hydraulic hose can release fluid at a velocity high enough to penetrate skin, causing severe injury.

    Attachment Failure

    A significant number of incidents involving excavator attachments occur because of incorrect or incomplete coupling. Pre-start checks that specifically verify the security of pins and locking mechanisms are critical to preventing accidental detachment.

    FAQ

    Frequently asked questions

    01What should be included in a tree shear pre-start inspection?
    A tree shear pre-start inspection should cover the condition of the hydraulic systems (hoses, fluid levels), cutting blades, mounting pins and couplers, structural integrity (welds, frame), and the functionality of controls from the operator's cabin.
    02How often should a tree shear pre-start checklist be completed?
    A pre-start checklist must be completed before the start of each work shift or before the equipment is used for the first time on any given day. This ensures the equipment's safety is verified prior to every operational period.
    03Who is responsible for conducting the pre-start check on a tree shear?
    The primary responsibility lies with the trained and authorised operator of the equipment. Supervisors are responsible for ensuring the checks are done and for actioning any reported defects.
    04Why is it important to document pre-start checks?
    Documenting pre-start checks creates a legal record of due diligence, helps track recurring maintenance issues, and provides clear communication between operators, supervisors, and maintenance teams about the equipment's condition.

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    How To Use It

    1. 1Download and open in Word or PDF.
    2. 2Replace the placeholders with your business details.
    3. 3Get it reviewed by a WHS specialist before rollout.
    Get a document review

    Need it customised?

    Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.

    Book a Free Consultation Explore Consultancy

    or call 1300 156 382