Free Pre-Start Checklist (Oxy Set) Template

Purpose of the Free Pre-Start Checklist (Oxy Set) Template

Effectively managing the risks associated with oxy-acetylene equipment is a critical WHS responsibility. Our Free Pre-Start Checklist (Oxy Set) Template provides a structured starting point for formalising your daily equipment inspections.

Using this checklist helps workers systematically verify that key safety components—including regulators, hoses, connections, flashback arrestors, and trolley condition—are safe for use before work commences. Regular, documented checks are a fundamental part of a proactive safety culture, helping your organisation meet its duty of care obligations by identifying potential faults or hazards before they can cause an incident.

This document is designed to be integrated into your broader risk management processes. It encourages a methodical approach to safety, similar to the checks required for other workshop equipment. For example, the same principles of pre-use inspection apply whether using an oxy set or working with equipment covered by our free Pre-Start Checklist for a Bench Grinder.

How to Use the Free Pre-Start Checklist (Oxy Set) Template

This resource is available as a fully editable DOCX file and a print-ready PDF. After downloading, you should adapt the checklist to the specific make, model, and configuration of the oxy sets used in your workplace.

This is not a one-size-fits-all document; it is a template designed for customisation.

Note: We have created this template as a guide based on common WHS principles. You must customise this document to reflect the specific equipment, tasks, and control measures relevant to your site.

This includes adding or removing checklist items, incorporating manufacturer's instructions, and referencing your organisation's safe work procedures. Spire Safety is not liable for any incidents that may occur from the use of this template.

Once customised, the checklist should be a core component of your operational procedures. It helps ensure that safety measures for associated hazards, such as the generation of fumes during cutting or welding, are considered.

Proper ventilation is key, a principle that also applies when using equipment detailed in resources like our Fume Cabinet Pre-Start Checklist. Integrating this checklist into your overarching WHS management systems ensures consistency and accountability.

When to Use This Pre-Start Checklist

A pre-start inspection should be completed by a competent operator before the first use of the oxy set on any given shift. The check should also be performed if the equipment has been moved, repaired, or serviced.

Establishing a non-negotiable routine of 'check before you light' is essential for preventing incidents related to equipment failure. Completed checklists should be retained as part of your safety records, providing valuable data for maintenance scheduling and safety audits.

Who Should Use This Pre-Start Checklist

This checklist must be completed by a person who is trained, competent, and authorised to operate oxy-acetylene equipment. This includes having a thorough understanding of the specific hazards associated with pressurised oxygen and flammable gases.

Supervisors and managers also have a responsibility to ensure these checks are being completed correctly and consistently. They should periodically review the completed records to verify compliance and identify any recurring equipment issues or gaps in training.

These records are often a key focus area during a WHS compliance auditing process. You can find many other templates like this one in our free WHS resources library to support your team.