Pre-Start Checklists

    Free Pre-Start Checklist (Stump Cutter) Template

    Download our free Pre-Start Checklist (Stump Cutter) Template to formalise equipment inspections. This structured DOCX & PDF helps identify hazards.

    September 12, 20263 min read0 viewsLast reviewed September 2026Licensing terms (PDF)

    Free Pre-Start Checklist (Stump Cutter) Template

    DOCX • 125 KB + PDF

    Updated Sep 2026

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    Free Pre-Start Checklist (Stump Cutter) Template — document preview

    Purpose of the Free Pre-Start Checklist (Stump Cutter) Template

    Operating powerful machinery like a stump cutter comes with significant risks. A systematic inspection before each use is a fundamental safety requirement for any organisation.

    This Free Pre-Start Checklist (Stump Cutter) Template provides a structured format to guide operators through a thorough inspection, helping to identify and control potential hazards before they cause an incident. Using this checklist helps formalise your safety processes and demonstrates a proactive approach to managing your WHS duties as a Person Conducting a Business or Undertaking (PCBU).

    Regular inspections are a cornerstone of machinery safety. By documenting checks on critical components like guards, controls, and cutting mechanisms, you create a clear record of the plant's condition.

    This process is essential for maintaining equipment in safe working order and can be a key discussion point in a Pre-Start Checks and Plant Maintenance Toolbox Talk with your team.

    Incorporating this checklist into your daily operations is a practical step toward building a robust safety framework. It serves as a critical control measure that supports your broader WHS management systems, ensuring that safety is not just a policy but a consistent practice at the worksite.

    Video walkthrough

    How to use the Free Pre-Start Checklist (Stump Cutter) Template

    This template is designed as a comprehensive starting point aligned with Australian WHS principles. To implement it effectively in your workplace, follow these steps:

    1. Download: Choose between the DOCX and PDF formats. The DOCX file is fully editable.
    2. Customise: This is a critical step. We provide a structured foundation, but you must adapt the checklist to the specific make and model of the stump cutter used at your site, as well as the unique conditions of your work environment. Consider adding or removing items related to specific guards, hydraulic connections, control types, or engine features.
    3. Train: Ensure all operators are trained on how to use the checklist correctly. They must understand what each checkpoint means and the procedure for reporting any identified faults.
    4. Implement: Integrate the checklist into your daily startup procedure. Establish a clear process for filing completed checklists and for taking immediate action on any defects found, such as tagging out the equipment.

    The specific checks required for a stump cutter will differ significantly from those for other equipment, highlighting the need for customisation. For example, the inspection points are very different from those found in our Free Pre-Start Checklist (CNC Router) Template, reinforcing that one size does not fit all when it comes to plant safety.

    When to use it

    The stump cutter pre-start checklist must be completed before the machine's first use each day or at the beginning of every shift. This frequency ensures that the equipment's condition is verified before any work commences, capturing any damage or faults that may have occurred overnight, during transport, or during the previous shift.

    A machine that was safe yesterday may not be safe today.

    Who should use it

    The checklist should be completed by a worker who is trained, competent, and authorised to operate the stump cutter. The operator has the most direct responsibility for ensuring the machine is safe to use. Assessing and verifying an operator's skill is a key part of ensuring workplace safety, a process detailed in resources like our Verification of Competency (Pipe Cutter) Template.

    Supervisors and managers also play a crucial role. They are responsible for ensuring that operators are completing the checks diligently and for reviewing the completed forms. Regular reviews help identify recurring issues with equipment and provide an opportunity to verify that safety procedures are being followed, which is a common focus during WHS compliance auditing.

    Explore our extensive free WHS resources library for more templates and guides to help you build a safer and more organised workplace.

    Common mistakes

    Common mistakes to avoid

    • Completing the checklist from memory without physically inspecting the stump cutter.
    • Ignoring 'minor' issues like worn cutting teeth or loose guards, which can escalate into major failures.
    • Failing to immediately tag out and report faulty equipment, allowing it to be used by another operator.
    • Using a generic plant checklist that doesn't cover the specific risks of your stump cutter model.

    Legal references

    Legal considerations

    The following legal requirements may be relevant to this type of work.

    • Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
    • Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.

    The following codes may be relevant to this type of work.

    • Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
    • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
    • Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.

    Did you know

    Flying Debris

    Stump grinders can launch rocks, wood chips, and other debris at high speeds, creating a significant risk zone. A key pre-start check is ensuring all guards and debris shields are securely in place.

    Cutter Wheel Hazards

    The cutting wheel on a stump cutter can spin at thousands of RPM. Contact with a spinning wheel is a primary cause of severe or fatal injuries associated with this type of machinery.

    FAQ

    Frequently asked questions

    01What key items should be on a stump cutter pre-start checklist?
    It should cover critical safety components like guards and shields, emergency stops, the condition of cutting teeth, hydraulic systems and hoses, fluid levels (fuel, oil), tyre pressure, and the general structural integrity of the machine.
    02Why is a daily pre-start check for a stump cutter so important?
    Daily checks are vital for identifying and addressing mechanical faults or damage before they lead to equipment failure, property damage, or serious injury to the operator or bystanders. It is a key preventative safety measure.
    03Who is responsible for completing the stump cutter pre-start check?
    The trained and competent operator of the stump cutter is responsible for conducting the check before use. Supervisors also have a responsibility to ensure these checks are completed and any identified issues are rectified.
    04How does this Pre-Start Checklist relate to a Safe Work Method Statement (SWMS)?
    A pre-start check is a practical inspection done before a task, while a SWMS is a broader document outlining the high-risk construction work from start to finish. The pre-start check helps fulfil a key control measure identified in the SWMS for operating the plant.

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    How To Use It

    1. 1Download and open in Word or PDF.
    2. 2Replace the placeholders with your business details.
    3. 3Get it reviewed by a WHS specialist before rollout.
    Get a document review

    Need it customised?

    Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.

    Book a Free Consultation Explore Consultancy

    or call 1300 156 382