Inspections

    Free WHS Inspection (Printing Plant) Template

    Download our Free WHS Inspection (Printing Plant) Template to identify and manage hazards in your printing operations.

    September 13, 20263 min read9 viewsLast reviewed September 2026Licensing terms (PDF)

    Free WHS Inspection (Printing Plant) Template

    DOCX • 129 KB + PDF

    Updated Oct 2026

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    Free WHS Inspection (Printing Plant) Template — document preview

    Purpose of the Free WHS Inspection (Printing Plant) Template

    The primary purpose of this Free WHS Inspection (Printing Plant) Template is to provide a comprehensive checklist for assessing potential hazards. Printing facilities contain a unique mix of risks, including moving parts on presses, chemical exposure from inks and solvents, noise, and manual handling tasks.

    Using this template helps organisations formalise their inspection process, ensuring that key safety elements are not overlooked. It aids in demonstrating due to diligence and forms a crucial part of a proactive safety management system.

    Regular inspections help prevent incidents, reduce downtime, and foster a stronger safety culture among employees. Properly managing these risks is a core component of effective WHS management systems.

    Video walkthrough

    How to use the Free WHS Inspection (Printing Plant) Template

    To effectively use the Free WHS Inspection (Printing Plant) Template, download the DOCX file and adapt it to the specific machinery, chemicals, and processes in your workplace. The template is aligned with Australian WHS principles but is a starting point, not a universal solution.

    Note: It is essential that you customise this document to reflect the unique hazards and control measures relevant to your specific site, equipment, and operational procedures. We cannot guarantee its suitability for your specific circumstances.

    Walk through the printing floor with the checklist, methodically examining each item. Document any identified hazards, non-conformances, or areas for improvement.

    For each issue, note the required corrective action, assign responsibility to a specific person, and set a realistic completion date. For issues like chemical spills, your team's response should be guided by specific training, which can be reinforced using resources like our Spill Prevention and Response Toolbox Talk Template.

    Customisation should involve adding or removing checklist items based on your plant's specific equipment. For example, if your facility includes finishing equipment like binding machines or guillotines, ensure specific checks for these are included. You may also have ancillary equipment like an envelope sealer, which would require its own checks, similar to those found in a Free Pre-Start Checklist (Envelope Sealer) Template.

    When to use it

    Workplace safety inspections should be conducted on a regular, scheduled basis. The frequency depends on the level of risk and the nature of the work.

    For a dynamic environment like a printing plant, it is advisable to conduct these comprehensive inspections at least quarterly. They should also be performed whenever there is a significant change in the workplace, such as the introduction of new printing presses or finishing equipment, a change in chemical suppliers, or following an incident or near miss.

    These planned inspections are different from daily pre-start checks but are equally important for maintaining a safe system of work.

    Who should use it

    This inspection template is designed for use by individuals with responsibility for workplace health and safety. This typically includes site managers, production supervisors, WHS officers, and members of the Health and Safety Committee (HSC).

    To be effective, the person conducting the inspection should be familiar with printing operations and have received training in hazard identification and risk assessment. Involving workers who operate the machinery can also provide valuable insights, as they have direct experience with the equipment and processes.

    For an independent evaluation of your safety processes, consider engaging external experts for a WHS compliance auditing service.

    By integrating this inspection template into your regular safety procedures, you create a documented record of your commitment to WHS. It helps ensure hazards are not just identified but also controlled in a timely manner.

    This systematic approach is fundamental to preventing workplace injuries and illnesses in the printing industry. For more tools to support your safety program, explore our complete free WHS resources library.

    Common mistakes

    Common mistakes to avoid

    • Overlooking chemical safety, including inadequate storage and missing Safety Data Sheets (SDS).
    • Failing to ensure all machine guarding is in place and effective, especially after maintenance.
    • Neglecting ergonomic risks associated with repetitive tasks and manual handling of paper and plates.
    • Allowing poor housekeeping, leading to accumulations of paper dust, spills, and trip hazards.

    Legal references

    Legal considerations

    The following legal requirements may be relevant to this type of work.

    • Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
    • Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.

    The following codes may be relevant to this type of work.

    • Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
    • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
    • Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.

    Did you know

    Noise Hazard

    Older offset printing presses can operate at noise levels exceeding 85 decibels (dB), the exposure standard for noise in Australia. Without proper hearing protection and controls, this can lead to permanent hearing damage over time.

    Chemicals in the Air

    Volatile Organic Compounds (VOCs) released from inks, coatings, and cleaning solvents can be a significant inhalation hazard in printing facilities. Effective ventilation is a critical control measure to keep airborne concentrations below workplace exposure standards.

    FAQ

    Frequently asked questions

    01What are the most common hazards in a printing plant?
    Common hazards include unguarded moving parts on machinery (crush/entanglement points), exposure to hazardous chemicals (inks, solvents), high noise levels leading to hearing loss, ergonomic risks from manual handling, and fire risks from flammable materials and paper dust.
    02How often should printing equipment be inspected?
    Comprehensive plant inspections should occur regularly, such as quarterly or biannually, depending on risk. This is in addition to daily pre-start checks performed by operators to ensure immediate safety guards and functions are working correctly before each use.
    03Who is responsible for conducting safety inspections in a printing facility?
    The Person Conducting a Business or Undertaking (PCBU) has the primary duty of care. This responsibility is often delegated to supervisors, WHS managers, or a health and safety committee, who should be competent and trained to perform the inspections.
    04Can this template be used for digital printing as well as offset printing?
    Yes, but it must be customised. While both involve similar principles, the specific hazards can differ. For example, digital printing may have fewer mechanical hazards but different chemical and electrical risks that need to be added to the checklist.

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    How To Use It

    1. 1Download and open in Word or PDF.
    2. 2Replace the placeholders with your business details.
    3. 3Get it reviewed by a WHS specialist before rollout.
    Get a document review

    Need it customised?

    Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.

    Book a Free Consultation Explore Consultancy

    or call 1300 156 382