Pre-Start Checklists

    Free Pre-Start Checklist (Press Brake) Template

    Download our free Pre-Start Checklist (Press Brake) Template to formalise daily equipment inspections and manage WHS risks in your workshop.

    September 13, 20263 min read2 viewsLast reviewed September 2026Licensing terms (PDF)

    Free Pre-Start Checklist (Press Brake) Template

    DOCX • 125 KB + PDF

    Updated Sep 2026

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    Free Pre-Start Checklist (Press Brake) Template — document preview

    Purpose of the Free Pre-Start Checklist (Press Brake) Template

    A press brake is a powerful piece of workshop equipment that presents significant risks if not maintained and operated correctly. This free Pre-Start Checklist (Press Brake) Template provides a structured format for operators to verify that the machine is safe to use before commencing work.

    Regular, documented checks are a critical control measure to identify faults, damage, or missing guards before they can lead to a serious incident. Using this checklist helps your organisation demonstrate its commitment to proactive risk management and supports your overall safety procedures.

    Integrating systematic checks like this into your daily operations is a cornerstone of an effective safety framework. A well-designed checklist ensures that nothing is overlooked, from emergency stops and light curtains to the physical condition of tooling.

    This formal process forms part of a robust WHS management system, creating a verifiable record that safety verifications are being consistently performed.

    Video walkthrough

    How to use the Free Pre-Start Checklist (Press Brake) Template

    This template is available as a fully editable DOCX file and a ready-to-print PDF. Simply download the format that best suits your needs.

    The checklist is designed as a comprehensive starting point aligned with Australian WHS practice. It includes checks for key safety components, mechanical elements, and the immediate work area.

    Important: This template provides a solid foundation. However, to ensure it is effective, you must customise it to reflect the specific make, model, and configuration of your press brake, as well as your unique workplace procedures and environment.

    We cannot guarantee its suitability for your specific circumstances without this customisation. Different machinery requires specific checks, which is why we also offer distinct resources like a free Pre-Start Checklist for Drill Presses.

    When to use it

    A press brake pre-start check should be completed by the operator at the beginning of each shift or before their first time using the machine on any given day. If operator shifts change over during the day, the incoming operator should perform their own check before starting work.

    This frequency ensures that any issues that may have developed overnight or during a previous shift are identified and addressed immediately.

    Maintaining a consistent log of these completed checklists provides essential evidence of your safety diligence. These records are invaluable during an internal review or a formal WHS compliance audit, demonstrating that plant safety is actively managed and documented within your business.

    Who should use it

    The pre-start checklist should be completed by a person who is trained, competent, and authorised to operate the specific press brake. The operator has the most hands-on interaction with the equipment and is best positioned to notice subtle changes in its performance or condition.

    They must understand what each item on the checklist means and how to properly inspect it.

    Supervisors or managers also have a role to play. They are responsible for ensuring that operators are completing the checklists correctly and consistently.

    They must also review completed checklists, sign off on them where required, and take prompt action to address any faults, damage, or concerns noted by the operator. For workplaces with a variety of heavy machinery, it's beneficial to standardise this process across all equipment, including for items covered by our Granulator Pre-Start Checklist.

    Integrating Checklists into Your Safety Program

    While this template is a practical tool, it is most effective when used as part of a broader safety program. This includes providing comprehensive operator training, developing Safe Work Method Statements (SWMS) for press brake operations, and establishing clear procedures for reporting and isolating faulty equipment.

    If you need assistance developing these integrated systems, our WHS consulting services can provide expert guidance tailored to your operational needs. By embedding these tools into your daily workflow, you foster a stronger safety-conscious culture. For more tools to support your safety framework, browse our complete free WHS resources library.

    Common mistakes

    Common mistakes to avoid

    • Signing off the checklist without physically inspecting each item ('pencil whipping').
    • Ignoring minor hydraulic leaks or unusual noises, which can be early indicators of major failure.
    • Failing to check that light curtains are active and positioned correctly for the job.
    • Neglecting to remove a 'Do Not Operate' tag and isolate the machine after a fault is identified.

    Legal references

    Legal considerations

    The following legal requirements may be relevant to this type of work.

    • Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
    • Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.

    The following codes may be relevant to this type of work.

    • Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
    • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
    • Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.

    Did you know

    Immense Force

    Modern hydraulic press brakes can exert force ranging from a few tonnes to over 1,000 tonnes. This immense power is why ensuring safety systems are functional before every use is not just best practice, but essential to preventing catastrophic failures and injuries.

    FAQ

    Frequently asked questions

    01What are the most critical safety checks for a press brake?
    The most critical checks include verifying that emergency stops are functional, all physical guards are in place and secure, and safety systems like light curtains or dual-hand controls are operating correctly. You should also inspect the tooling (punch and die) for damage before every use.
    02How often should a press brake pre-start check be completed?
    A pre-start check should be completed before the first use of the press brake on every shift. If multiple operators use the machine during a single shift, each operator should conduct their own check before they begin work.
    03Who is responsible for completing a press brake checklist?
    The trained and authorised operator of the press brake is responsible for physically completing the checklist. Their supervisor is responsible for ensuring the checks are being done correctly and for actioning any reported faults.
    04Why can't I just use a generic machinery checklist for a press brake?
    Generic checklists are too vague and may miss hazards specific to press brakes, such as issues with the backgauge, hydraulic systems, or specific guarding mechanisms like light curtains. A specialised checklist ensures all critical safety functions of that particular machine are inspected.

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    How To Use It

    1. 1Download and open in Word or PDF.
    2. 2Replace the placeholders with your business details.
    3. 3Get it reviewed by a WHS specialist before rollout.
    Get a document review

    Need it customised?

    Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.

    Book a Free Consultation Explore Consultancy

    or call 1300 156 382