Pre-Start Checklists

    Free Pre-Start Checklist (Side Loader) Template

    Download our free Pre-Start Checklist (Side Loader) Template. This structured DOCX & PDF resource helps formalise daily equipment checks and manage WHS risks.

    September 13, 20263 min read1 viewsLast reviewed September 2026Licensing terms (PDF)

    Free Pre-Start Checklist (Side Loader) Template

    DOCX • 125 KB + PDF

    Updated Sep 2026

    No signup required

    Free Pre-Start Checklist (Side Loader) Template — document preview

    Purpose of the Free Pre-Start Checklist (Side Loader) Template

    The primary purpose of this Free Pre-Start Checklist (Side Loader) Template is to provide a structured framework for ensuring side loaders are safe to operate before any work commences. Side loaders, used for handling long and awkward loads, have unique risks associated with their stabilisers, mast, and lifting mechanisms.

    Systematically inspecting these components helps identify potential faults, wear, or damage that could lead to incidents, equipment failure, or injuries. By formalising this process, organisations can significantly reduce operational risks and demonstrate due diligence in managing plant safety.

    This checklist acts as a practical tool within your broader WHS management systems, reinforcing safe work procedures and operator accountability. Regular, documented checks are a cornerstone of proactive safety management, helping to prevent incidents before they occur.

    It provides a consistent method for evaluating the condition of critical safety features, such as hydraulic systems, tyres, warning devices, and load-handling attachments. This approach supports a culture where safety is prioritised and equipment integrity is consistently verified.

    Video walkthrough

    How to use the Free Pre-Start Checklist (Side Loader) Template

    This Free Pre-Start Checklist (Side Loader) Template is provided in both DOCX and PDF formats for maximum flexibility. The DOCX file can be easily edited to align with the specific requirements of your workplace, including adding your company branding, site-specific hazards, or checks relevant to particular side loader makes and models.

    The PDF version is ready for immediate printing and use.

    To implement the checklist, operators should physically walk around the side loader and methodically inspect each item listed. They should tick off each point to confirm its condition and make detailed notes of any defects, damage, or concerns in the comments section.

    The process should not be a 'tick and flick' exercise; it requires careful observation and functional testing where necessary (e.g., testing lights and horns).

    Please note: This document is a template and must be customised to suit the specific models of side loaders, attachments, and operating environment at your workplace. We recommend a competent person reviews and approves the final document before implementation.

    When to use this Pre-Start Checklist

    A side loader pre-start inspection should be conducted at the beginning of every shift or before the equipment is operated for the first time on any given day. If operator shifts change mid-day, the incoming operator should perform their own pre-start check to verify the machine's condition and take responsibility for its use.

    Additional checks may also be warranted after a period of inactivity or if there is any reason to suspect the equipment may have been damaged.

    Regular inspections are vital for identifying issues that may develop during operation. This consistent routine is standard practice for most mobile plant, whether you are using our Free Pre-Start Checklist (Forwarder) Template for forestry equipment or checklists for warehouse machinery.

    The goal is to catch minor issues before they escalate into major safety hazards or costly breakdowns.

    Who should use it

    This checklist is designed to be completed by trained and competent side loader operators. The person operating the equipment is best placed to assess its immediate condition, as they will be relying on its safe function.

    They have the hands-on responsibility to ensure the machinery is fit for purpose before starting their tasks.

    Supervisors and managers also have a critical role. They are responsible for ensuring operators are trained to conduct the checks properly, that checklists are completed accurately, and that a clear process is in place for reporting and actioning any identified faults.

    This includes procedures for tagging out and removing unsafe equipment from service until repairs can be made. Integrating this process with regular WHS compliance auditing helps verify that procedures are being followed effectively across the organisation.

    For other equipment-specific checklists, from workshop tools to waste management machinery like our Free Pre-Start Checklist (Bin Lifter) Template, explore our complete free WHS resources library for more templates to support your safety programs.

    Common mistakes

    Common mistakes to avoid

    • Failing to physically inspect the equipment and simply 'pencil-whipping' the checklist.
    • Using a generic template without customising it for the specific side loader model and its attachments.
    • Continuing to use the equipment after a minor fault has been identified.
    • Poor record-keeping or failing to have a clear process for reporting and rectifying defects.

    Legal references

    Legal considerations

    The following legal requirements may be relevant to this type of work.

    • Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
    • Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.

    The following codes may be relevant to this type of work.

    • Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
    • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
    • Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.

    Did you know

    Unique Design

    Side loaders were specifically invented to handle long, bulky loads like timber, steel, or pipes in narrow aisles, a task that is difficult or impossible for conventional counterbalance forklifts.

    Operator Risk

    A significant number of workplace incidents involving mobile plant like side loaders are not caused by mechanical failure, but by factors like operator error, unstable loads, or travelling on unsuitable ground.

    FAQ

    Frequently asked questions

    01What is the difference between a pre-start check and regular maintenance?
    A pre-start check is a quick, visual inspection performed by the operator before each use to identify obvious defects. Regular maintenance is a scheduled, more in-depth service performed by a qualified mechanic to prevent wear and tear and address complex mechanical or electrical systems.
    02What should an operator do if a fault is found during a side loader pre-start check?
    If a fault is found, the operator must not use the equipment. They should immediately report the issue to their supervisor, document the fault on the checklist, and ensure the side loader is tagged 'Out of Service' to prevent accidental use until it is repaired and deemed safe.
    03Can this checklist template be used for any brand of side loader?
    This template provides a general foundation for most side loaders. However, it is crucial to customise it to include specific checks relevant to the make, model, and attachments of the equipment used in your workplace, as different brands may have unique features or safety components.
    04How long should completed side loader pre-start checklists be kept?
    Under the model WHS Regulations, records for plant inspection and maintenance generally must be kept for the period the plant is in use. It is good practice to retain these daily checklists for a reasonable period (e.g., 1-3 months) to demonstrate consistency, and longer if they document a fault or are related to an incident.

    Share this resource

    How To Use It

    1. 1Download and open in Word or PDF.
    2. 2Replace the placeholders with your business details.
    3. 3Get it reviewed by a WHS specialist before rollout.
    Get a document review

    Need it customised?

    Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.

    Book a Free Consultation Explore Consultancy

    or call 1300 156 382