Safe Operating Procedures

    Free Safe Operating Procedure (Branch Chipping Prep) Template

    Download our free Safe Operating Procedure (SOP) template for branch chipping preparation.

    September 17, 20264 min read9 viewsLast reviewed September 2026Licensing terms (PDF)

    Free Safe Operating Procedure (Branch Chipping Prep) Template

    DOCX • 126 KB + PDF

    Updated Oct 2026

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    Free Safe Operating Procedure (Branch Chipping Prep) Template — document preview

    Purpose of the Free Safe Operating Procedure (Branch Chipping Prep) Template

    Proper preparation is critical to the safe operation of a wood chipper. This Free Safe Operating Procedure (Branch Chipping Prep) Template provides a structured framework for documenting the steps required to safely organise, inspect, and stage branches before they are fed into a chipper.

    Using a documented procedure helps minimise risks associated with manual handling, trip hazards, and foreign material contamination, ensuring a smoother and safer workflow for operators. It serves as a vital tool for training, risk management, and demonstrating a systematic approach to workplace health and safety.

    This template is designed to be downloaded and customised for your specific operational needs. It provides a solid foundation, aligned with Australian WHS principles, for creating a site-specific Safe Operating Procedure.

    A documented process reduces the chance of incidents caused by inconsistent or unsafe work habits. Establishing clear preparatory steps is a fundamental part of managing risks associated with high-risk plant and equipment.

    Video walkthrough

    How to use the Free Safe Operating Procedure (Branch Chipping Prep) Template

    This template is provided in both DOCX and PDF formats for your convenience. To implement it effectively, download the DOCX file and adapt it to your workplace.

    It's crucial to detail your specific site conditions, the types of vegetation typically processed, and the tools used during preparation. Effective customisation is key to creating a useful safety document, rather than just a generic checklist.

    Important: This is a template only. We are not familiar with your unique business environment, so you must customise this document to reflect the specific hazards, equipment, and control measures relevant to your workplace.

    Incorporate details such as designated prep zones, communication protocols with the chipper operator, and emergency procedures. For businesses aiming for certification, integrating such documents into a complete WHS management system is a crucial step.

    Customisation Steps:

    • Site Assessment: Add details about the layout of your preparation area, noting any specific hazards like uneven ground or overhead powerlines.
    • Equipment Details: List all tools used during prep, from chainsaws to hand saws. If saws are used, a specific circular saw SOP template may also be beneficial.
    • Personnel: Clearly state the roles and responsibilities of workers involved in the preparation task.
    • PPE Requirements: Specify the exact Personal Protective Equipment (PPE) required, such as cut-resistant gloves, eye protection, and high-visibility clothing.
    • Review and Approval: Have the final document reviewed by a supervisor and consulted on with the workers who will use it before it is formally approved.

    When to use it

    A Safe Operating Procedure for branch chipping preparation should be used consistently as part of your daily operational routine. It is not a document to be filed away and forgotten.

    Use it during worker inductions to train new staff on the established safe method for preparing materials. It should also be a reference point for pre-start meetings or toolbox talks before any chipping job commences, reinforcing key safety checks and procedures.

    Furthermore, this SOP should be reviewed following any incident or near-miss related to site preparation. It also forms a key piece of evidence during safety walkthroughs or formal WHS compliance audits, demonstrating that a systematic process for managing risks is in place and actively used.

    If materials are transported to the chipping area via a vehicle, a Safe Operating Procedure for body trucks should be used in conjunction with this document.

    Who should use it

    This SOP is intended for use by multiple people within an organisation. Primarily, workers and operators tasked with gathering, cutting, and staging branches for chipping must follow the procedure to ensure their own safety and the safety of the team.

    Supervisors and team leaders are responsible for ensuring the SOP is understood, followed, and enforced on-site.

    Business owners and managers (PCBUs) should use this template to fulfil their primary duty of care under WHS legislation by implementing a safe system of work. Safety officers or WHS managers will find this template a valuable starting point for developing comprehensive safety documentation.

    They can browse our free WHS resources library for other useful templates to support their safety systems. If workers need to access branches at height during preparation, a step ladder SOP must also be available and followed.

    Common mistakes

    Common mistakes to avoid

    • Failing to clear a dedicated, level workspace free from trip hazards.
    • Not inspecting branches for foreign objects like wire, nails, or rocks.
    • Creating piles of branches that are too large or unstable, leading to manual handling strain.
    • Neglecting to wear appropriate PPE, such as gloves and safety glasses, during the prep phase.

    Legal references

    Legal considerations

    The following legal requirements may be relevant to this type of work.

    • Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
    • Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.

    The following codes may be relevant to this type of work.

    • Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
    • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
    • Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.

    Did you know

    Preparation is Key

    Lacerations and musculoskeletal injuries are among the most common injuries in arboriculture, often occurring during manual handling and site preparation, not just from the main equipment.

    Foreign Object Hazard

    A significant hazard during chipping is feeding branches containing rocks, metal, or wire. A thorough preparation SOP helps ensure all materials are inspected before they get near the chipper's infeed chute.

    FAQ

    Frequently asked questions

    01Is this branch chipping prep SOP a legal document?
    It's a template to help you meet your legal duties under WHS law. Once customised and implemented, it becomes part of your business's formal safety documentation and demonstrates how you manage risks associated with the task.
    02What's the difference between an SOP and a SWMS?
    An SOP details the step-by-step instructions for a specific task. A Safe Work Method Statement (SWMS) is a specific legal requirement for high-risk construction work and focuses on identifying hazards and control measures for those activities.
    03How often should we review our Safe Operating Procedure for branch chipping prep?
    Review it at least annually, after any incident or near-miss, or whenever new equipment, personnel, or procedures are introduced. Regular reviews ensure it remains relevant and effective.
    04Can I use this template for the actual chipping process too?
    This template is specifically for the preparation phase. The operation of a wood chipper is a separate high-risk task that requires its own detailed SOP focusing on machine-specific controls, feed rates, and emergency stops.

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    How To Use It

    1. 1Download and open in Word or PDF.
    2. 2Replace the placeholders with your business details.
    3. 3Get it reviewed by a WHS specialist before rollout.
    Get a document review

    Need it customised?

    Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.

    Book a Free Consultation WHS consulting services

    or call 1300 156 382

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