Free Safe Operating Procedure (EV Charging) Template
Manage risks associated with electric vehicle charging using our structured SOP template. This guide helps create clear, safe work instructions. Download today.
Free Safe Operating Procedure (EV Charging) Template
DOCX • 126 KB + PDF
Updated Oct 2026
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Purpose of the Free Safe Operating Procedure (EV Charging) Template
As electric vehicles become more common in company fleets and personal transport, organisations must manage the associated workplace health and safety risks. This Free Safe Operating Procedure (EV Charging) Template provides a structured starting point for documenting the safe use of EV charging stations in your workplace.
Its primary purpose is to help you create clear, step-by-step instructions that minimise the risk of incidents, such as electric shock, fire, or trips and falls.
A documented SOP standardises the process for all users, ensuring everyone understands the hazards and the required control measures. By implementing a formal procedure, you demonstrate a commitment to safety and fulfill your duty of care obligations under Australian WHS laws.
It forms a critical component of your broader WHS management systems, ensuring electrical risks are systematically controlled.
Key Elements of a Safe Operating Procedure for EV Charging
An effective SOP for this task should clearly outline several key areas, all of which are prompted in our template:
- Pre-operational Checks: Instructions for visually inspecting the charging station, cables, and connectors for damage or faults before every use.
- Safe Operating Steps: A sequential guide on how to correctly connect the vehicle, initiate a charging session, and safely disconnect afterwards.
- Potential Hazards & Controls: Identification of risks like damaged cables, water ingress, trip hazards from trailing leads, and emergency procedures.
- Emergency Response: Clear instructions on what to do in case of an electric shock, fire, or equipment malfunction, including the location of emergency stops and fire extinguishers.
- Maintenance and Reporting: Procedures for reporting faults, damage, or near misses, and details on who is responsible for maintenance.
Just as you would have procedures for other workplace equipment, an EV charger requires the same level of safety planning. For instance, the principles of managing electrical hazards are similar to those outlined in our free Air Compressor SOP.
Video walkthrough
How to use the Free Safe Operating Procedure (EV Charging) Template
This template is designed for ease of use and customisation. After downloading the DOCX file, you can edit it to align perfectly with your specific operational context.
It provides a comprehensive framework based on Australian WHS principles, but requires your input to become a functional, site-specific document.
To get started:
- Review the entire template to understand its structure and content sections.
- Identify the specific make and model of the EV charging stations used in your workplace.
- Walk through the charging process on-site and update the steps in the document to reflect your exact procedure.
- Conduct a risk assessment specific to your installation area, considering factors like vehicle traffic, pedestrian access, and weather exposure. Incorporate your findings into the 'Hazards and Control Measures' section.
- Insert details relevant to your organisation, including the names or positions of responsible persons, emergency contact numbers, and specific site rules.
Note: It is crucial to remember that this is a template, not a finished document. You must customise it to reflect the specific EV chargers, environment, and procedures in your workplace.
We've provided a structured starting point, but the final responsibility for its accuracy and suitability rests with your organisation.
When to use it
A Safe Operating Procedure for EV charging should be developed and implemented before workers or authorised visitors are permitted to use the equipment. It serves as a primary training document for new worker inductions and for specific task training.
The SOP should be readily accessible near the charging station for easy reference.
The document is also a critical reference tool during safety reviews and incident investigations. Regular reviews of the SOP should be scheduled as part of your safety management cycle, which can be verified through a formal WHS compliance auditing process to ensure it remains current and effective.
Who should use it
This template is intended for use by Persons Conducting a Business or Undertaking (PCBUs), WHS managers, supervisors, and anyone responsible for drafting and implementing safety documentation. It provides the foundation for creating instructions that must be followed by all personnel who use or work near the EV charging stations.
Workers who operate the equipment are the end-users of the finished SOP. They rely on its clarity and accuracy to perform the task safely, much like they would for any other piece of equipment, from complex machinery to portable electrical tools covered by resources like our FREE Circular Saw SOP. By involving workers in the customisation process, you can improve the document's practicality and foster a stronger safety culture.
You can find many other useful documents in our free WHS resources library to support your safety goals.
Common mistakes
Common mistakes to avoid
- Using damaged, frayed, or non-compliant charging cables.
- Failing to inspect the charger and cable for obvious damage before each use.
- Leaving charging cables draped across walkways or work areas, creating trip hazards.
- Attempting to use equipment that has been officially tagged as 'Out of Service'.
Legal references
Legal considerations
The following legal requirements may be relevant to this type of work.
- Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
- Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.
The following codes may be relevant to this type of work.
- Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
- Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
- Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.
Did you know
Thermal Runaway
Damaged or faulty lithium-ion batteries in EVs can enter 'thermal runaway,' an uncontrollable, self-heating state that can lead to intense fires that are very difficult to extinguish with traditional methods.
Not All Chargers are Equal
EV chargers are categorised into levels (Level 1, 2, and 3 DC Fast Charging), each with different power outputs, charging times, and electrical infrastructure requirements that influence their risk profile.
FAQ
Frequently asked questions
01Is a Safe Operating Procedure legally required for EV chargers in Australia?
02What are the main hazards of workplace EV charging?
03Who is qualified to inspect and maintain EV charging stations?
04How often should an EV Charging SOP be reviewed?
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Free Safe Operating Procedure (EV Charging) Template
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How To Use It
- 1Download and open in Word or PDF.
- 2Replace the placeholders with your business details.
- 3Get it reviewed by a WHS specialist before rollout.
Need it customised?
Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.
Book a Free Consultation WHS consulting servicesor call 1300 156 382
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