Free Safe Operating Procedure (Freight Screening) Template
Download our free Safe Operating Procedure (Freight Screening) template.
Free Safe Operating Procedure (Freight Screening) Template
DOCX • 126 KB + PDF
Updated Oct 2026
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Purpose of the Free Safe Operating Procedure (Freight Screening) Template
Effectively managing risks associated with freight handling and inspection is crucial for safety and security in logistics, transport, and warehousing operations. This Free Safe Operating Procedure (Freight Screening) Template provides a structured framework for documenting the specific steps required to screen incoming and outgoing freight safely.
Developing a clear SOP helps to control hazards such as musculoskeletal injuries from manual tasks, exposure to unknown substances, and security breaches. By establishing a standardised process, you create a consistent operational standard, simplify worker training, and demonstrate a commitment to fulfilling your primary duty of care under WHS legislation.
A documented SOP serves as a critical tool in your risk management process. It prompts a thorough assessment of the task, ensuring all potential hazards are identified and controlled before work begins.
It also provides a clear reference for workers and supervisors, reducing confusion and the likelihood of unsafe shortcuts. While this document focuses on the physical handling and inspection aspects of freight, organisations dealing with different material types might also need procedures like a screening plant operation SOP for processing bulk materials.
Video walkthrough
How to use the Free Safe Operating Procedure (Freight Screening) Template
This document is a template that must be customised to reflect the specific tasks, equipment, and environment of your workplace. Consultation with the workers who perform the freight screening is essential to ensure the procedure is practical and accurately reflects the on-the-ground reality.
Important: This is a template and not a complete solution. We are not liable for any incidents or compliance issues that may arise from its use.
You must adapt it by consulting with your team and incorporating site-specific details, hazards, and control measures relevant to your operations.
To implement this Safe Operating Procedure:
- Download the DOCX file and open it in a word processor.
- In consultation with your workforce, identify all hazards associated with freight screening tasks at your site. This may include manual handling, use of cutting tools, vehicle movement, or potential exposure to hazardous materials.
- Detail the step-by-step process for safely performing the screening, from receiving the freight to completing the inspection and dispatch.
- List all required personal protective equipment (PPE), such as gloves, safety footwear, and high-visibility clothing.
- Incorporate your organisation's specific emergency procedures.
- Have the final document reviewed and approved by a competent person.
- Use the finalised SOP as a key resource for worker inductions, training sessions, and ongoing competency verification.
Integrating this Safe Operating Procedure into your broader WHS management systems ensures it remains a living document that is consistently applied, reviewed, and improved over time, rather than a one-off compliance exercise.
When to use this Safe Operating Procedure
A Safe Operating Procedure for freight screening should be used as a primary reference tool in several key situations. It must be consulted before any worker undertakes freight screening tasks for the first time and used as the foundation for all related training and inductions.
The SOP is also an essential document for supervisors to monitor work practices and ensure tasks are being performed as required. Following an incident or near-miss, the SOP should be reviewed as part of the investigation to determine if the procedure was adequate and followed correctly.
The process might involve machinery like forklifts or telehandlers to move goods, in which case a specific Telehandler SOP should also be referenced.
Who should use this Safe Operating Procedure
This template is designed for use by a range of personnel within an organisation. Persons Conducting a Business or Undertaking (PCBUs) and their management representatives (like WHS Managers or Logistics Managers) are responsible for ensuring such procedures are developed, implemented, and maintained.
Supervisors and Team Leaders must use the SOP to direct work, train staff, and enforce safe work practices on the floor. The workers who physically perform the freight screening tasks are the ultimate end-users; for them, the SOP is a guide for how to do their job safely and a tool for reinforcing their training.
Regular WHS compliance audits can verify that the procedures outlined in the SOP are being followed correctly by all relevant personnel.
Workplace environments like loading docks and warehouses contain numerous hazards beyond the screening task itself. To build a comprehensive safety system, ensure that even routine activities are covered by documented procedures.
For instance, using ladders to access shelving or check tall pallets should be governed by a dedicated step ladder SOP to prevent falls. If you require expert guidance in developing a suite of procedures tailored to your operations, consider engaging specialist WHS consulting services.
This SOP template is a strong starting point, and you can find many more like it in our extensive free WHS resources library to help you build out your safety documentation.
Common mistakes
Common mistakes to avoid
- Using a generic template without customising it for site-specific equipment, freight types, and hazards.
- Failing to consult with workers who actually perform the screening task when drafting the procedure.
- Providing inadequate training, or simply handing the document to a worker without practical instruction.
- Not reviewing and updating the SOP after an incident, a near-miss, or a change in process.
Legal references
Legal considerations
The following legal requirements may be relevant to this type of work.
- Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
- Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.
The following codes may be relevant to this type of work.
- Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
- Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
- Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.
Did you know
Manual Handling Risk
According to Safe Work Australia, injuries resulting from manual handling are a leading cause of serious workers' compensation claims in the transport, postal, and warehousing industry.
FAQ
Frequently asked questions
01What is the primary purpose of a freight screening SOP in WHS?
02Does this template cover X-ray screening and explosive trace detection (ETD)?
03Who is responsible for implementing a freight screening SOP?
04How often should our freight screening SOP be reviewed?
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Free Safe Operating Procedure (Freight Screening) Template
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How To Use It
- 1Download and open in Word or PDF.
- 2Replace the placeholders with your business details.
- 3Get it reviewed by a WHS specialist before rollout.
Need it customised?
Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.
Book a Free Consultation WHS consulting servicesor call 1300 156 382
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