Inspections

    Free WHS Inspection (Scrap Yard) Template

    Download our Free WHS Inspection (Scrap Yard) Template.

    September 13, 20263 min read0 viewsLast reviewed September 2026Licensing terms (PDF)

    Free WHS Inspection (Scrap Yard) Template

    DOCX • 129 KB + PDF

    Updated Sep 2026

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    Free WHS Inspection (Scrap Yard) Template — document preview

    Purpose of the Free WHS Inspection (Scrap Yard) Template

    Scrap yards are dynamic and high-risk environments, with hazards ranging from heavy mobile plant and falling objects to hazardous materials and sharp metals. This Free WHS Inspection (Scrap Yard) Template provides a structured starting point for systematically identifying and managing these risks.

    Regularly inspecting the workplace is a key requirement for any person conducting a business or undertaking (PCBU) to ensure a safe environment for workers and visitors.

    This template is designed to guide you through a thorough check of common areas in a scrap yard, including receiving and sorting areas, processing machinery like balers and shredders, storage bays, and vehicle traffic zones. It prompts you to assess the effectiveness of existing control measures and identify any new or unaddressed hazards.

    Formalising this process helps create a documented record of your safety efforts, which is a fundamental part of demonstrating due diligence. Regular inspections form a critical component of robust WHS management systems, helping to prevent incidents before they occur.

    Video walkthrough

    How to use the Free WHS Inspection (Scrap Yard) Template

    This resource is available for download as both a DOCX file for easy editing in Microsoft Word and a PDF for straightforward printing. The checklist is categorised into logical sections to streamline the inspection process, covering topics such as site access, housekeeping, plant and equipment safety, hazardous substances, and emergency procedures.

    To get started:

    • Download the template in your preferred format.
    • Add your company name, the date of the inspection, and the name of the inspector.
    • Walk through the site, completing each section of the checklist.
    • Record any hazards, potential risks, or non-conformances you identify.
    • Assign corrective actions with clear responsibilities and due dates for any issues found.

    Important: It is crucial to remember that this is a template. We recommend you customise it to reflect the specific machinery, processes, and risks present in your workplace. For example, your site may have specific checks for lifting equipment, which can be detailed further using a dedicated tool like our Free Pre-Start Checklist (Electric Hoist) Template.

    When to use it

    The frequency of inspections should be determined by your own risk assessment, considering the nature of the work and the level of risk. A good practice is to implement a tiered inspection schedule. For example:

    • Daily/Pre-start checks: For high-risk machinery like excavators, cranes, and balers.
    • Weekly checks: For general site conditions, housekeeping, and storage areas.
    • Monthly or Quarterly inspections: A comprehensive review of the entire site using this template.

    This inspection should also be used following any incident or near-miss, before commissioning new plant or equipment, or when processes are changed. Traffic management controls, such as gates, should be checked daily to ensure they are functioning correctly; our Free Pre-Start Checklist (Boom Gate) Template can assist with this specific task.

    Who should use it

    Workplace inspections should be conducted by a competent person who has the knowledge and experience to identify hazards specific to a scrap yard environment. This could include:

    • Site Managers or Supervisors
    • Work Health and Safety (WHS) Officers or Representatives
    • Experienced workers who have received specific training on the inspection process

    Involving a mix of management and workers in the inspection process can provide a more comprehensive overview and improve safety engagement across the organisation. The process can be strengthened by periodically engaging external experts for WHS compliance auditing to verify the effectiveness of your internal controls.

    The principles of guarding and emergency stops apply to all plant on site. While this inspection is broad, for specific processing machinery you might adapt a more focused checklist, using a resource like our Free Pre-Start Checklist (Feed Mixer) Template to focus on interlocks and operational safety. By integrating regular, thorough inspections into your safety program, you take a proactive step towards creating a safer workplace. Explore our extensive free WHS resources library for more tools to support your safety goals.

    Common mistakes

    Common mistakes to avoid

    • Using a generic checklist without customising it for specific site machinery and hazards.
    • Failing to assign and track corrective actions for identified issues, rendering the inspection ineffective.
    • Only conducting inspections after an incident has already occurred, rather than proactively.
    • Not providing adequate training to the person conducting the inspection on how to recognise hazards.

    Legal references

    Legal considerations

    The following legal requirements may be relevant to this type of work.

    • Work Health and Safety Act (Harmonised) — Provides the primary duties for protecting workers and other people from work health and safety risks.
    • Work Health and Safety Regulations (Harmonised) — Sets out requirements supporting the management of workplace hazards and risks.

    The following codes may be relevant to this type of work.

    • Managing WHS Risks Code of Practice — Provides practical guidance on identifying hazards, assessing risks and applying effective controls.
    • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice — Provides practical guidance on consulting workers and coordinating with other duty holders.
    • Managing the Work Environment and Facilities Code of Practice — Provides practical guidance on safe work environments, workplace facilities and related controls.

    Did you know

    Hidden Hazards

    Scrap vehicles and appliances can contain residual hazardous materials like oils, fuels, battery acid, and refrigerants. These substances require specific handling and disposal procedures to prevent harm to workers and the environment.

    Tyre Fires

    Stockpiles of tyres at scrap yards pose a significant fire risk that is notoriously difficult to extinguish. Proper storage, separation, and fire prevention strategies are critical safety controls for any yard that accepts tyres.

    FAQ

    Frequently asked questions

    01What is the difference between a workplace inspection and a WHS audit?
    A workplace inspection is a proactive physical check of the work environment to identify hazards and verify that control measures are working. A WHS audit is a more formal, systematic review of your entire safety management system to check for compliance with legislation and standards.
    02How often should I inspect my scrap yard?
    The frequency depends on risk. High-risk equipment like balers or shears may need daily pre-start checks, while a full site inspection might be conducted monthly or quarterly. Your own risk assessment should define your inspection schedule.
    03Is this template suitable for all types of scrap yards?
    This template provides a general foundation aligned with Australian WHS principles. You must customise it for your specific operation, whether you handle ferrous metals, e-waste, or end-of-life vehicles, to ensure it covers all your unique hazards.
    04Who is responsible for fixing issues found during an inspection?
    The Person Conducting a Business or Undertaking (PCBU) holds the primary duty of care. Operationally, managers and supervisors are typically responsible for ensuring corrective actions are assigned, tracked, and completed in a timely manner.

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    How To Use It

    1. 1Download and open in Word or PDF.
    2. 2Replace the placeholders with your business details.
    3. 3Get it reviewed by a WHS specialist before rollout.
    Get a document review

    Need it customised?

    Our WHS consultants can adapt this template to your site, run a gap analysis, or audit what you already have in place.

    Book a Free Consultation Explore Consultancy

    or call 1300 156 382